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Toyota Europe Deploys World's Largest 3D-Printed Die Casting Insert in Automo-压铸展-铸造展-2026第二十六届广州国际压铸、铸造及工业炉展览会-巨浪展览-The 26th China(Guangzhou) Int'l Die casting Foundry & Industrial Furnace Exhibition
10/28/2025 压铸展-铸造展- Die-casting expo-foundry expo |
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MacLean-Fogg Company (MFC) and Fraunhofer Institute for Laser Technology ILT (Fraunhofer ILT) have reached a new milestone in additive manufacturing for the automotive industry: creating the largest 3D-printed nearly solid die casting tooling insert in the world, 350 lbs., for Toyota Europe''s Yaris hybrid transmission housing.
The die casting is a conformally cooled insert that was produced using Fraunhofer ILT''s gantry-type, multi-laser Laser Powder Bed Fusion (LPBF) machine with MacLean-Fogg''s L-40 tool steel powder. A hybrid process was utilized in consideration of Toyota''s cost targets.
"Gantry printing with L-40 tool steel powder material, a promising avenue towards scalable additive manufacturing, is opening the potential for metal 3D printing to reduce lead times and to realize more responsive manufacturing – in particular while delivering world-class insert performance, longer maintenance intervals, and cost-effective pricing structure," said Magdalena Coventry and Andrew Willett of Toyota Europe in a joint statement. "We are thrilled to be at the forefront of innovations in the rapidly developing universe of additive manufacturing."
压铸展-铸造展-2026第二十六届广州国际压铸、铸造及工业炉展览会-巨浪展览-The 26th China(Guangzhou) Int''l Die casting Foundry & Industrial Furnace Exhibition
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